Lathe to Chile Customer

Export Case Study: Industrial Lathe and Press Brake Tooling Shipment to Chile

At JSTMT, we provide comprehensive machinery solutions for the global metalworking industry. Our latest export project involved the delivery of a C6246x1500 Universal Manual Lathe and a set of custom replacement Press Brake Tools to a manufacturing client in Chile.

Lathe to Chile customer, C6240x1500 common lathe. JSTMT offers a CNC lathe machine, a common lathe, and a custom lathe all over the world.

 

Technical Overview: The C6246x1500 Manual Lathe

The C6246 series is a versatile horizontal lathe designed for high-precision turning, boring, and threading. It is a preferred choice for maintenance workshops and tool-and-die shops due to its rigid construction and ease of operation.

 

Key Performance Features:

• Max Swing Over Bed: 460mm, allowing for large-diameter workpieces.
• Distance Between Centers: 1500mm, providing ample length for shaft turning.
• Spindle Bore: Large bore diameter to accommodate long bar stock.
• Versatility: Capable of cutting Metric, Whitworth, Module, and Diametrical pitches without complex gear changes.

 

Dual-Purpose Shipment: Machinery & Tooling

This project highlights JSTMT’s ability to act as a “one-stop shop” for metal fabrication facilities. Along with the lathe, the client ordered Replacement Press Brake Tooling to refresh their bending operations.

Lathe Machine and Press Brake Tool replacement :

• C6246x1500  
• Custom Press Brake Dies

We included a selection of precision-ground punches and multi-V dies. By shipping these together with the lathe, the customer saved significantly on international freight costs and consolidated their customs clearance process in Chile.

Material: High-performance 42CrMo alloy steel for maximum durability.

Accuracy: Precision-ground surfaces to ensure a bending tolerance within +/- 0.5 degrees.

 

Global Logistics: Shipping to Chile

Exporting to the South American market requires careful documentation and robust packaging to ensure the machine arrives in factory condition.

Packaging Protocol: The lathe was secured to a heavy-duty steel skid and encased in a moisture-proof vacuum seal to prevent corrosion during the sea voyage.

Documentation: Full compliance with Chilean import regulations, including detailed packing lists and technical manuals in the spare parts box.

LCL Coordination: This shipment was expertly loaded into an LCL (Less than Container Load) container, utilizing reinforced bracing to prevent movement during transit.

 

Why Chilean Fabricators Choose JSTMT

• Quality Assurance: Every machine undergoes a 48-hour “run-in” test before leaving our Shanghai facility.
• Technical Support: We provide remote installation guidance and video support for all our international clients.
• Flexible Solutions: From CNC lathes to manual “gap-bed” models, we tailor the machine configuration to your workshop’s electrical and space requirements.

Are you looking to upgrade your workshop in South America?
Contact JSTMT for a competitive quote on Lathes and Press Brake Tooling.

 

 

Lathe Safety & Setup: A 5-Step Commissioning Guide

Before powering on your new C6246x1500 Manual Lathe, follow these critical safety and setup steps. Proper installation is the only way to ensure the +/- 0.01mm precision that JSTMT machines are built for.

1. Precision Leveling (The Foundation)

A lathe is only as accurate as its bed is level. If the bed is twisted even by a fraction of a millimeter, your workpieces will come out tapered (conical) rather than cylindrical.

• The Task: Use a high-precision spirit level (0.02mm/m) on the longitudinal and transverse directions of the bed ways.
• The Fix: Adjust the leveling bolts on the cast-iron feet until the bubble is perfectly centered.

2. Spindle & Gearbox Lubrication

During transit, oil is often drained to prevent leaks. Never start the spindle without checking fluid levels.

• The Task: Fill the headstock, gearbox, and apron with high-quality machine oil (typically ISO VG 46 or 68).
• The Fix: Check the “sight glass” on the side of the headstock. The oil should be at the halfway mark.

 

3. Chuck Mounting & SafetyThe chuck is a heavy rotating mass. If not seated correctly, it can become a projectile.

• The Task: Clean the spindle nose and the chuck mounting surface thoroughly with a lint-free cloth. Even a single metal chip between the surfaces will cause “runout” (wobble).
• The Fix: Ensure the D1-6 camlocks are tightened evenly in a star pattern.

 

4. PPE & Operator Safety “Must-Haves”

Manual lathes are powerful machines with high torque. Safety is non-negotiable:

• No Loose Clothing: Sleeves must be rolled up and long hair tied back. A lathe will not stop if it catches a loose thread.
• Eye Protection: Always wear impact-resistant safety glasses; hot metal chips (swarf) fly off at high speeds.
• Chuck Key Discipline: Never leave the chuck key in the chuck. Develop the habit of “hand-on-key” until it is back in its holder.

 

5. The “Dry Run” Test Before cutting metal, perform a 15-minute test run.

• The Task: Cycle through all spindle speeds (low to high) and test the longitudinal and cross-feed engagement.
• The Fix: Listen for any unusual gear chatter or bearing heat. The machine should run smoothly and quietly across all RPM ranges.

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