How does Iron worker machine work?

Iron worker machine is widely used in bridge structural ornamental and reinforcing. The Hydraulic Iron work machine consists of a frame, cylinder, driven device, and electric foot pedal. The hydraulic system uses a pump to change prime mechanical power to liquid pressure for clean cuts. And it transfers this force by the valves and pipes fitting. Meanwhile, the cylinder converts the compression force to a lifting mechanical force. So it can activate the punching stations to achieve the movement. It utilizes hydraulic power to exert force, making it more efficient and less physically demanding compared to manual or mechanical systems. You can change the ironworker shear blades to your needs.
Q35Y series Ironworker machine -Professional hydraulic iron work machine operation

 

Hydraulic iron work solutions | Troubleshooting & Ironworkers Hotline +86 1500036 5105

Hydraulic iron work solutions include expert support for troubleshooting and fixing common error codes to save time. Hydraulic Ironworker Press has a welded steel structure iron for high strength on large projects. advantages include below:

  • Multi-functionality: It has multi-purpose workstations for a dual operator to shear, notch, bend, cut, and punch holes.
  • High precision: The hydraulic system provides controlled pressure for accurate cuts and punches.
  • Efficiency: The 5 independent station designs are easy to work without interruption.
  • The Iron work machine has a centralized lubrication system with union members.
  • This punching machine Q35Y series has full sets of punches and dies and custom tooling.
  • Durability: It delivers reliable, durable, and repeatable metal works with easy maintenance.

The hydraulic ironworker machine can be used for a variety of tasks in fabrication works. If you are not sure the best tonnage capable or ironworker punch tools, please call our hotline for the best ironworker machine price with attachments.

Iron work Machine Standard Configuration

Hydraulic Valve-Taiwan / Joined brand

Motor-Jiangsu Dazhong Famous brand

Seal ring-Japan

Oil Pump-China Famous

Electrical component-Schneider

Option : Two cylinder working same time without interference

Option: Hydraulic Cooling system

Hydraulic Ironworker Catalogue

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Inquiry-Ironworker 1

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ironworker Punches

Hole Punching Station

The unique structure of the Iron work machine enables it to punch angle steel and channel steel.

Punch Holes with Roud, Square, abnormal shapes; Bending, Louver.

Punching Dia and Thickness will decide the Punching Force.

Select the standard punch style and size to fit Ironworker mounting base.

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Sectional Cutting Station

The unique structure of the machine enables it to make flat bar shearing, angle shearing, square bar shearing, Chanel.

The sectional cutting will include bar for Squre, Round,Obnormal,Retangular shapes with different sizes

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sectional cutting
notching (1)

Shear Notching Station

This machine Notch tooling will provide a distortion and burr free, three sided shear cut to mild steel plate

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Electrical

Stable quality for Electricals with Schneider assurance

Customized Voltage and phases for different countries

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Electrical
Vave unit

Valve Blocks

Hydraulic Valves -China-UK joint brand

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Ironworker Tooling

Ironworker punch with Round, square, rectangular, oval punches and dies

Special type of the ironworker toolings: H steel, Chanel, Clouver and Bending tools

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Ironworker tools-7
round punch tools reference-26

Hydraulic Ironworker Machine for sale

Model Q35Y-16 Q35Y-20 Q35Y-25 Q35Y-30 Q35Y-40
Punch Force 660KN 900KN 1200KN 1600KN 2000KN
Punch Capacity Φ 25×16 Φ 30×20 Φ30×25 Φ 35×30 Φ 38×35
Throat Depth 300 355 406 600 700
Max Stroke Length 80 80 80 80 80
Times per stroke
(25mm/stroke)		 20 20 20 20 20
Punch Table height 940 1010 1100 1250 1300

Section Cutting
Square Bar Shear 40×40 50×50 50×50 55×55 60×60
Round Bar Shear Φ 45 Φ 50 Φ 60 Φ 65 Φ 70
Channel Shear 120 160 200 280 320
H Beam Shear 120 160 200 280 320
Equal Angle at 90 125×12 140×12 160×14 180×16 200×16
Section Table Height 1150 1220 1300 1410 1450
Notching
Rectangular Notcher
(WxDxT)		 80x100x8 80x100x10 80x100x10 80x100x10 80x100x10
Notching Table Height 900 900 910 1040 1040

Shear Flat Plate
Max width of Shear 400×8 480×10 600×16 600×20 700×25
Max Thickness of shear 250×16 330×20 330×25 355×30 450×35
Flat shearing height 900 900 910 1030 1030
Motor Power 4KW 5.5KW 7.5KW 11KW 15KW
Tensile Strength 450N/mm2 450N/mm2 450N/mm2 450N/mm2 450N/mm2
Oil Volume 60L 80L 120L 210L 250L
Outline Size（LxWxH） 1640x730x1770 1860x900x1900 2355x960x2090 2690x1040x2300 2900x1200x2450
Weight 1700kg 2300kg 4300kg 6800kg 9500kg

How it Works

Ironworker Metal Shear Advantages

The Dual operation Ironworker machinery has multiple work stations for rod shear, angle shear, bending, and notcher. The Tonnage Capacity is from 60ton -120ton.

Combined Shear, Notch, Bending and punch holes in sheet plate

Customized Ironworker tools

Applications of Ironworker Equipment

Punching

ironworker punching

Shutter Forming

ironworker forming

Notching

ironworker notching

FAQ- Engineering Quick Answers for Ironworker Metal Shear

A Hydraulic Ironworker machine is a versatile, hydraulic-powered tool designed for industrial metal fabrication. It integrates five essential functions—punching, shearing (flat bar & angle), notching, and bending—into a single workstation.
As a leading ironworker machine manufacturer, JSTMT offers a wide range of machines for sale with capacities from 60 tons to 200 tons. These powerful units are essential for metalworking shops, bridge construction, and structural steel plants requiring high precision and efficiency.

A. How to Master Tonnage Calculation of Hydraulic Ironworker 

To ensure longevity and safety, mastering the Hydraulic Ironworker tonnage calculation is crucial.

Tonnage Required=Hole Diameter×Material Thickness×80
Example: To punch a hole diameter 1/2″, thickness plate: 1/4″ mild steel

(Tonnage Capacity: 0.05×0.25×80=10 tons required)

Advanced Note:
1) The hole diameter you punch should never be smaller than the material thickness to prevent damage to your tooling.
2) To punch materials other than mild steel (e.g., stainless steel, aluminum), you must apply a Tonnage Conversion Factor to the result.

 

B. Defining Your Capacity Needs
The Hydraulic Ironworker tonnage capacity (50T to 200T) determines the machine’s ability to handle specific material thicknesses and types (e.g., mild steel up to 20mm, angles up to 8mm). Assess your typical workloads:

Workload Type Tonnage Range Capacity

Light-Duty (Small workshop) 50T-90T Plate Thickness to 10mm

Heavy-Duty (Structural Fab) 120T-200T Thicker plates (up to 20mm)/ high-volume production.

There are two types of Iron work machines:  Hydraulic ironworker machine, and Mechanical ironworker machine for sale in the metal industry.

The Hydraulic ironworker press is driven by the hydraulic power from the hydraulic cylinder. The hydraulic punching and shearing machine uses the cylinder stroke to complete a straight up and down movement, with minimal inertia and can have the function of shallow stretching.

  • The hydraulic punching and shearing machine can work with multiple cylinders together with a bigger tonnage capacity.
  • The hydraulic metal worker machine is used to shear large equipment.
  • and the max cutting thickness can be 25 mm or more.

The Mechanical ironworker shear is driven by the belt pulley to synchronize with the gear through the shaft. It uses the crankshaft to make the slider move up and down to convert the curve movement into a linear movement.

  •  Large inertia, fast movement speed, and improved productivity
  • Mechanical punching and shearing machines are not suitable for producing large tonnage due to the strength limitation of parts.

JSTMT Hydraulic Ironworker Machinery is used for shearing, punching, notching, and bending various types of metal plates, bars, and profiles. and features a multi-station design to maximize productivity:

  • The hydraulic ironworker metal shear uses hydraulic power to apply force to the metalwork.
  • The shearing station of the hydraulic ironworker machinery is used to cut metal plates and bars to a desired length or shape.
  • The punching station is used to punch holes of various sizes and shapes in the metalwork.
  • The notching station is used to create V-shaped notches or holes in the metalwork, while the bending station is used to bend metal plates and bars to a desired angle or shape.

The hydraulic iron work machine can be used to process a variety of materials, including steel, aluminum, copper, and brass. It is a versatile tool that can handle a range of applications, from small-scale metalworking to heavy-duty industrial production.

Catalogue

JSTMT catalogue

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